Custom Packaging Design and Manufacturing of a Cigar Box for the Cigar Industry

Cigar Box Cigar Box

NuPak Printing develops rigid-cigar style, hinged lid boxes for a number of top cigar manufactures. We work closely with the product from concept to delivery to create high quality boxes at record speeds.

Our art department uses cutting-edge software, working closely with the client to design custom packaging including bold graphics and structural details that effectively deliver a strong brand identity.

NuPak 's Pressroom is equipped with Heidelberg CD 102 Hybrid 8 Color and Heidelberg CD 102 5 Color offset presses, to print large volumes of vibrantly detailed work using a wide range of inks and coatings- from conventional inks to metallic inks, UV and aqueous coatings.

Our Bobst die cutters and Staude McMaster folder gluer use precision technology to cut, fold, and glue the board. And our New Jersey Quad machines and Elsner lid wrappers, tapers, backstrippers, and inside labelers complete the project to perfection.

All products undergo a stringent in-house inspection and are delivered as per client specifications and standards.

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custom packaging design Design and Manufacturing of a Cigar Box Project Highlights

Product DescriptionThis promotional cigar box is used to package cigars.
Capabilities Applied/Processes
Graphic Design
Structural Design
4-Color Process Printing
  • PMS 877
  • Metallic Silver
Offset Printing
Die Cutting
Folding & Gluing
Rigid Box Assembly
Equipment Used to Manufacture PartHeidelberg CD 102 Hybrid 8 Color Press/Heidelberg CD 102 5 Color & Coater
Bobst 1260E Die Cutter
Staude McMaster Folder Gluer
New Jersey Quad - Elsner Lid Wrappers, Tapers, Backstrippers, and Inside Labelers
Overall Box Dimensions
Length: 7 ¾"
Width: 5-9/16"
Height: 1 5/8"
FeaturesAqueous Coating
Hinged Lid
Material Used60# Litho Paper
.050pt & .098pt White Vat
In process testing/inspection performedIn house operator inspection
Industry for UseCigar
Delivery LocationRed Lion, PA -FOB NuPak
Standards MetCustomer supplied specifications
Customer Requested a "Western Feel" For Design
Product NameRigid Set-Up Cigar Box w/ Hinged Lid

Examples of our Work

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NuPak Printing | We Put Quality Into Every Box We Make